Turning processing of parts and shafts
«Dnipropetrovsk Foundry and Machine-Building Plant» provides services for turning parts and shafts. The technology allows you to remove the extra layer from the metal product and give it the required shape and size.
Thanks to modern and reliable equipment, as well as the qualifications of the employees, our company produces strong and durable products of high quality.
DFMP specialists carry out work according to the customer’s drawings and designs, and also develop projects themselves, taking into account the client’s requirements. To place an order and receive advice, fill out the form on the website or call.
Turning processing at DFMP
Turning – is a popular type of metalworking, necessary for the manufacture of metal products of various sizes and shapes.
The technology allows:
- cut the thread;
- drill holes of different diameters;
- cut blanks;
- grind grooves.
With the help of turning metalworking, it is possible to produce various types of parts and shafts (both small and simple, and large and complex). They are needed for any production processes, various equipment, vehicles and machines.
In particular, it is possible to do:
DFMP specialists use modern technologies and strictly monitor the quality of the products produced. Therefore, all parts and equipment produced at the factory are reliable and durable.
How is turning of parts and shafts carried out?
Turning metal processing is carried out on special equipment. This technology involves the use of cutting tools (cutting drills), as well as control over the retraction of the product being processed and the movement of the tool. If the equipment combines these movements, it can process various types of surfaces, including cylindrical, conical and threaded forms.
At DFMP, turning is carried out on NSC machines. This allows you to optimize all processes, increase productivity, reduce the percentage of defects in the production of parts, and as a result, improve the quality of products.
Processing of parts and shafts on NSC machines is a wide variety of operations. In particular:
- thread cutting;
- creation of blanks for fasteners;
- issue of details;
- end processing;
- grinding of internal surfaces of products;
- creation of a corrugated surface, etc.
Turning is a difficult process, at each stage of which it is necessary to check and measure parameters. In order to determine the dimensions and shape of the part, as well as the mutual location of the surfaces of the workpiece, various tools are needed.
- for mass production of products – limit calibers, which are specially created for a specific order;
- for small production – micrometers, calipers.
When performing turning work, it is also necessary to control various indicators, such as the frequency of rotation of the workpiece, the feed of the tool and the angle of inclination of the cutter.
When cutting into the product, the cutting tool clamps the part and, overcoming the adhesion forces, removes the upper layer of the workpiece. The removed layer is a fine chip.
- cast – for processing soft metals and alloys (steel, tin, copper, etc.) at high speed;
- elemental – during low-speed processing of hard parts;
- fracture – appears when cutting low-plastic alloys;
- stepped – during metal processing of aluminum blanks at medium speed.
The equipment and type of cutter, which will be used during processing, are selected taking into account the shape and size of the product, as well as the level of complexity of the work.
Turning of shafts: features
A shaft is a cylindrical product, the length of which is greater than the diameter.
Shafts are needed for various purposes, some of them can reach 1.5 meters in length. Smooth and stepped shafts are distinguished by their shape.
When processing parts, it is necessary:
- control the dimensions;
- monitor roughness indicators;
- check the alignment of individual sections of the shafts;
- observe the perpendicularity of the ledges to the axis of rotation.
Turning of shafts is carried out on high-precision equipment using a machine tool and a drilling tool. Calibrated steel is used as a workpiece, there is no need to process the shaft from the outside.
Metal processing of products will be high-quality and effective if a number of conditions are met. For example:
- the part must rotate with sufficient speed;
- the tool must be securely fixed;
- during the passage of the tool, it is necessary to remove as much metal as possible;
- all components of the machine must be stable and operable.
The use of modern equipment with software at the «Dnipropetrovsk Foundry and Machine-Building Plant» allows specialists to perform all types of work quickly and accurately. For this reason, the customer receives high-quality and durable products.
You can order turning of parts and shafts by phone, on the website or at our factory in Pavlograd.